I-JCTN Ukuphakamisa Umgangatho Wokuxinanisa kunye Nokunciphisa Umxholo Weenkunkuma Idrama Esisigxina Isihlukanisi seMagnetic
I-JCTN Raising Concentrate Grade kunye ne-Decreasing Dregs Content Drum Permanent Magnetic Separator eyenziwe yinkampani yethu. Isebenzisa i-engile enkulu yokusonga engama-240°~270°, isakhiwo se-multi-pole kunye ne-magnetic pulsation kunye namanzi okuhlambulula anee-channel ezininzi, isixhobo sokuhlambulula esiphezulu kunye nefom entsha yetanki, inokunyusa i-concentrate grade nge-2~10% xa kuthelekiswa ne-magnetic separators eziqhelekileyo ngaphandle kokunciphisa izinga lokubuyisela, ngaloo ndlela kusonjululwa ingxaki yokuba i-common magnetic separators kunzima ukuphucula i-concentrate grades ebangelwa yi-magnetic agglomeration of impucuko.
Le mveliso ifake izicelo zeepatenti zokuyila zasekhaya kunye neepatenti zokuyila zamazwe ngamazwe, kwaye iphumelele uvavanyo lwemveliso yephondo kunye neyomphathiswa ngomhla wama-30 kuMeyi 2015, olulokuqala ekhaya nakwamanye amazwe kunye nenqanaba elikhokelayo lamazwe ngamazwe.
Isicelo
Le mveliso sisihluzo semagnethi esimanzi esenzelwe ukuhlanjwa nokucocwa kwe-magnetic ore. Ngokweemfuno zenkqubo, i-magnetic ore iyahlanjwa, ikhethwe kwaye icocwe, isuswe i-lime kwaye igxininiswe. Isebenza ku: ukuhlunga kunye nokususa i-lime yeemveliso ezigqithisileyo ezilinganisiweyo emva kokusila okuphambili; uxinzelelo lweminerali ngaphambi kokusila okwesibini kunye nokuhluzwa; ukususa i-lime yemagnetite ngaphambi kokungena kwisihluzo esincinci kunye nokususa i-lime ngaphambi kokujika okungasemva; Lukhetho lokugqibela lwemagnetite.
Umgaqo wokusebenza we-JCTN:
Emva kokuba i-ore slurry inikwe isixhobo sokondla ityhubhu 1, inikwa ngqo kwindawo yokuhlunga izixhobo ngelaphu lohlobo lwesithuba. Iiminerali zemagnethi ezikuyo ziqala zenziwe imagnethi kwaye zibotshelelwe kwaye zibekwe ngokweengqimba, emva koko zifunxwe ngokuthe ngqo kumphezulu wedrama 3 ngamandla emagnethi asebenza kakuhle, kwaye i-magnetic concentrate ikhutshwa kumphezulu wolwelo yidrama ejikelezayo counter-rotating 3, kwaye i-magnetic concentrate ithuthwa iye phezulu. Ukwahlulwa kwamanzi kunye ne-ore kunokufezekiswa kwinkqubo yokuhambisa, kwaye i-concentration inokwandiswa. Kwangaxeshanye, emva kokuba i-concentrate yahlulwe kumphezulu wolwelo, ichaphazeleka yi-magnetic stirging field eyakhelwe ngaphakathi kumphezulu wedrama 3 ukuze kufezekiswe intshukumo yoomatshini yokuhlanganiswa okuphindaphindiweyo, ukusasazwa, kunye nokuhlanganiswa kwamasuntswana e-ore. , kwaye phantsi kokuhlamba kwamanzi okuhlamba amanqanaba amaninzi 2, ukungcola okufana ne-silicon, i-sulfur, i-phosphorus kunye ne-aggregate embi kwi-concentrate kunokuchetywa ngempumelelo, ukuze umgangatho we-concentrate uphuculwe kangangoko kunokwenzeka. Okokugqibela, i-scraper enezingqimba ezimbini (isixhobo sokukhupha inkunkuma 4 kunye ne-scraper 5), ityetyiswa kwibhokisi yokugxila 6 ukuze ibe yi-concentrate; kwaye iiminerali ezingezizo zemagnethi kunye nezinto eziphilayo ezingenanto, kunye nokuhamba kwe-ore, zingena kwindawo yokukhupha i-tailings 7 ezantsi kwetanki yokuhlunga ukuze zibe yi-tailings okanye i-middlings.
Amanqaku oBuchule bokuVula iPatent ye-JCTN Magnetic Separator:
◆ Ingongoma Yokuqala Yokuvelisa Izinto Ezintsha: Isixhobo samanzi sokuhlamba esinamanqanaba amaninzi
Umzimba wetanki uxhotyiswe ngezixhobo zokuhlamba ezinemijelo emininzi, ezisebenzisa imilomo yentsimbi engagqwaliyo elungiselelwe ngokukodwa ukuhlamba ngokupheleleyo iiminerali kumphezulu wedrama, ukuze ukungcola okufana nesilicon, isalfure, iphosphorus kunye ne-aggregate embi kwi-concentrate kukwazi ukuchetywa ngempumelelo, ukuphucula umgangatho we-concentrate kangangoko kunokwenzeka.
◆ Ingongoma yesibini yoBuchule: Ulwakhiwo lokuhlamba amakhethini aphezulu
Umphezulu wetanki uxhotyiswe ngesakhiwo sokuhlamba amakhethini amanzi, esinokuzisa ngempumelelo i-silicon, i-sulfur, i-phosphorus kunye nezinye izinto ezingcolileyo kwi-magnetic agglomeration evuliwe phantsi kwesenzo sesixhobo samanzi sokuhlamba esinamanqanaba amaninzi kunye nesixhobo sokuvuselela i-magnetic kunye ne-aggregate embi kwi-tailings, kwaye sinokunciphisa ukungcola kwi-concentrate.
◆ Ingongoma Yesithathu Yobuchule: Isakhiwo senkqubo yemagnethi enkulu enezibonda ezininzi
Ulwakhiwo lwenkqubo yemagnethi ene-engile enkulu yokusonga engama-240° ~ 270° kunye neepali ezininzi zemagnethi zinokwenza iiminerali ziqengqeleke kumphezulu wedrama amaxesha amaninzi, kwaye zisuse ngokufanelekileyo isilicon, isalfure, iphosphorus, njl.njl. ezixutywe kwiiminerali, ngaloo ndlela ziphucula umgangatho we-concentrate.
◆ Ingongoma yesine yoBuchule: Iteknoloji yesekethe yemagnethi yokubetha ngamandla emagnetic
Kukho isixhobo sokuxuba ngemagnethi ngaphakathi kwesikhumba sedrama, ukuze iiminerali ezinamathele kumphezulu wedrama zikwazi ukushukunyiswa ngemagnethi ngempumelelo, zidityaniswe nenkqubo yemagnethi enemiqolo emininzi ukuvelisa intsimi yemagnethi ebethayo, ukuze iiminerali zihlanganiswe ngokuphindaphindiweyo kwaye zisasazeke, kwaye zihlanjwe ngamanzi okuhlamba, Zinokususa ngempumelelo izinto ezinobungozi ezifana nesilicon, isalfure, iphosphorus, kunye ne-aggregate embi kwi-concentrate, ngaloo ndlela ziphucula umgangatho we-concentrate.
◆ Ingongoma yesihlanu yoBuchule: Ukhuseleko lweebhereyitha
Icala elingaphandle lesigqubuthelo sesiphelo se-aluminiyam lisebenzisa umngxuma obanzi kunye noyilo lwesakhiwo olunegumbi elifihliweyo ngaphakathi, elithintela ukutyibilika ekuvelisweni kokungena kumphezulu odibeneyo wenxalenye yesiphelo se-shaft kwaye liqinise ukutywinwa kwezixhobo. Isiphelo se-roller shaft sisebenzisa indlela yokutywina edibeneyo ye-multi-groove labyrinth mechanical seal kunye ne-lip seal ring, ethintela ukungcola ukuba kungangeni kwisiphelo se-shaft kwaye konakalise i-bearing. Kwaye kukho i-shaft sleeve kwisiphelo esingaqhutywanga, esinokuthintela ngempumelelo umonakalo kwi-shaft xa i-bearing yonakele.
◆ Inqaku lesithandathu loBuchule: Isixhobo sokukhupha i-ore engenamanzi
Ukusebenzisa isixhobo sokukrwela esiphindwe kabini ukuze kukhutshwe iminerali ukuze kutyetyiswe isixhobo sokukrwela nokuphucula uxinano lwesixhobo sokukrwela. Esi sikrwela senziwe ngezinto ezingagugiyo, ezinokwandisa ubomi benkonzo.
◆ Inqaku lesixhenxe loBuchule: Inkqubo yokufunxa iifilitha ezimbini
Inkqubo yokuhlamba ilawula imibhobho yokutshiza eyi-8 ngevalvu yokulawula. Umbhobho ophambili unesixhobo sokucoca umbhobho kunye nesihluzo sombhobho esiphindwe kabini esinomfanekiso ka-Y, esinokugcina umlomo ungavaleki ixesha elide.
◆ Inqaku lesibhozo loBuchule: Isixhobo sokondla
Isixhobo sokondla yibhokisi yokondla yetyhubhu, eqhagamshelwe yiflange, eqhagamshelwe ziiflanges ezi-2-4, ngokusebenzisa izinto zokusasaza uhlobo lwesithuba kunye nesixhobo sokugcwala. ukufezekisa injongo yokusasaza ngokulinganayo izixhobo. Umbhobho wentsimbi onobukhulu obuyi-30mm ezantsi uqinisekisa ukusetyenziswa ixesha elide ngaphandle kokuguga.
◆ Inqaku leThoba lokuVuselela: Uthumelo
I-JCTN magnetic separator ixhotyiswe ngesixhobo sokulawula isantya sokuguqulwa kwamaza, esinokulungisa isantya sesixhobo ngokweempawu ze-ore esesikolweni, ukuze kufezekiswe isalathisi sokucubungula izimbiwa esifanelekileyo.
◆ Inqaku leshumi lobuchule: Ibhokisi yokugxila ephezulu
Ibhokisi yokugxila isebenzisa isakhiwo esiphakamileyo, esinokuthintela ngempumelelo ukutyibilika kodaka, kwaye ishiti yeseramikhi engagugiyo incamatheliswa kwindawo elula ukunxiba ukuze kwandiswe ubomi benkonzo yebhokisi yokugxila.
IiParamitha zoBugcisa eziPhambili
| Imodeli | Ubungakanani beDrum （D×L）（mm） | Ubuninziukufakelwa kwemagnethiubukhali begubu umphezulu (mT) | Umthamo(t/h) | Amandla（kW） | IngxolodB(A) | Ubunzima(Ikg) |
| JCTN1024 | 1050X2400 |
Ngoku ka izimbiwa (100-600) | 25-50 | 11 |
≤ 75 | 5250 |
| JCTN1030 | 1050X3000 | 30-60 | 11 | 6700 | ||
| JCTN1224 | 1200X2400 | 40-70 | 15 | 7200 | ||
| JCTN1230 | 1200X3000 | 50-80 | 15 | 10000 | ||
| JCTN1236 | 1200X3600 | 60-90 | 22 | 14000 | ||
| JCTN1240 | 1200X4000 | 75-110 | 22 | 16000 | ||
| JCTN1245 | 1200X4500 | 85-120 | 22 | 19000 | ||
| JCTN1530 | 1500X3000 | 70-100 | 22 | 19500 | ||
| JCTN1540 | 1500X4000 | 90-130 | 30 | |||
| JCTN1545 | 1500X4500 | 100-150 | 30 | 22000 | ||
| JCTN1550 | 1500X5000 | 120-160 | 30 | 24500 |
Qaphela: Nceda unikeze iisampulu zesinyithi ukuze kukhethwe izixhobo, ukuze kuchongwe ezona parameter zokwahlulahlula zibalaseleyo ngokusebenzisa iimvavanyo zokwahlulahlula ngemagnethi.
Iinguqu ezintandathu ezintsha kwinkqubo yokuphucula izinto ezintsha
I-JCTN Magnetic Separator sisakhiwo senkqubo yemagnethi esine-engile enkulu yokusonga kunye neepali ezininzi zemagnethi. Idityaniswe nesixhobo sokuxuba semagnethi, isixhobo samanzi okuhlamba, kunye nesixhobo sokudlulisa esixhotyiswe ngolawulo lwesantya sokuguqulwa kwamaza, ulawulo lwe-JCTN Magnetic Separator luyaphuculwa, ngokweempawu ezithile ze-ore, luhlengahlengise iiparameter zokusebenza kwezixhobo ukuze zihlangabezane neemfuno zeendawo ezahlukeneyo zenkqubo yezalathisi zokucubungula izimbiwa. Kwinkqubo yokuphucula, inokufezekisa:
1) Fumana umxube ofanelekileyo kwangethuba emva kwesigaba sokuqala sokusila, ukuze ukwazi "Ukuyifumana kwangethuba"; 2) Nyusa izinga lokusila ngaphambi kokuyila, uze uqaphele "Ukuyiphosa kwangethuba";
3) Inkqubo yemagnethi yonke ithatha indawo yenkqubo yokuntywila ebuyela umva ukuze kufezekiswe "Fumana okungakumbi"; 4) Isahluli semagnethi esinye se-JCTN sithatha indawo yezahluli zemagnethi ezininzi zemveli;
5) Tshintsha izixhobo zokukhetha zemveli;
6) Ukusetyenziswa kwi-ore yesinyithi ecolekileyo kakhulu.
Sebenzisa Ityala Le
Ityala 1 Ukusetyenziswa kwe-JCTN Ukwahlulahlula kweMagneticokanye kwi Benxi Dongfangsanjiazi Ukwemba Ishishini
Inqanaba lokuqala le-JCTN1245 magnetic separator lixhaswa kukugcwala kwenqanaba lokuqala le-cyclone, kwaye ubuncinci bokugaya buyi-200 mesh, ebalelwa kwi-80%. Idatha yokusetyenziswa kwentsimi yenqanaba elinye le-JCTN1245 magnetic separator iboniswe kwiTheyibhile 1.
| imveliso | Ibanga le-TFe /% | Yima kancinci /% | Ukubuyiselwa kwe-TFe /% | I-MFe/% |
| Gxila | 48.45 | 46.28 | 81.54 |
|
| Iintsila | 9.45 | 53.72 | 19.01 |
0.30 |
| Ukutya | 27.50 | 100.00 | 100.00 |
|
Itheyibhile 1 Idatha yentsimi yesahluli semagnethi se-JCTN1245
Kuyabonakala kwitheyibhile engentla ukuba inqanaba lokuqala lisebenzisa isahluli semagnethi se-JCTN1245, kwaye ubuncinci buyi-200 mesh, ebalelwa kwi-80%. Udidi lwe-ore eluhlaza lunyuswe ukusuka kwi-27.50% ukuya kudidi oluqinileyo lwe-48.45%, isinyithi semagnethi se-tailings sasiyi-0.30%, kwaye isinyithi semagnethi se-tailings sasingaphantsi kwe-1.00% ngokuphendula kwiimfuno zabathengi.
Zizonke iiseti ezili-10 ze-JCTN1245 magnetic separators ezisetyenziselwa imisebenzi yokuhlela kwinqanaba lokuqala lendawo. Ukwahlulahlula esi sixhobo akuphuculi nje kuphela umgangatho we-concentrate, kodwa kukwakhupha uninzi lweentsalela, kunciphisa ubungakanani bokugaya kwinqanaba lesibini, kwaye konga ukusetyenziswa kwamandla, ukusetyenziswa kwindawo kulungile kwaye kufumene udumo kubathengi.
|
Imveliso |
Ibanga le-TFe/% | Yima kancinci /% | Ukubuyiselwa kwe-TFe /% |
I-MFe/% |
| Gxila | 63.83 | 79.01 | 95.79 |
|
| Iintsila | 10.57 | 20.99 | 4.21 | 0.60 |
| Ukutya | 52.65 | 100.00 | 100.00 |
|
Itheyibhile 2 Idatha yentsimi yokwahlulahlula ngemagnethi yesigaba sesibini se-JCTN1245
Kuyabonakala kwitheyibhile engentla ukuba inqanaba lesibini lisebenzisa isahluli semagnethi se-JCTN1245, kwaye ubuncinci buyi-mesh engama-400, ebalelwa kwi-90%, umgangatho we-ore eluhlaza wonyuswe ukusuka kwi-52.65% ukuya kumgangatho oqinileyo we-63.83%, isinyithi semagnethi se-tailings sasiyi-0.60%. kwaye isinyithi semagnethi se-tailings sasingaphantsi kwe-1.00% ngokuphendula kwiimfuno zabathengi.
Zizonke i-JCTN1245 magnetic separators ezili-10 ezisetyenziswa kwinqanaba lesibini lendawo kwimisebenzi yokwahlulahlula. Ngokuhlukanisa ezi zixhobo, umgangatho we-concentrate ore efunekayo kumthengi uphakathi kwe-61.00% kunye ne-65.00%, kwaye i-magnetic iron yee-tailings ingaphantsi kwe-1.00%. Xa kuthelekiswa nokusetyenziswa kwe-separators kuthotho, i-refiner enye kunye ne-slag-removing magnetic separators zinokuthatha indawo ye-separators ezimbini eziqhelekileyo ze-magnetic, ukunciphisa indawo yomgangatho kunye neendleko zokusebenza.
Ityala 2: Ukusetyenziswa kwe-JCTN Isahluli seMagnetic eXigang IBolun Ukwemba
Ii-ore zeHami Bolun Mining kunye neSubei Bolun Mining zonke ziyimagnetite eziphambili. Inkqubo yokuqala kwindawo isebenzisa inkqubo yokugaya enamanqanaba amathathu, inkqubo yokwahlulahlula i-desliming enamanqanaba amathathu, kwaye inqanaba lokugqibela lokudibanisa lifikelela ngaphezulu kwama-63%; Emva kokusebenzisa i-JCTN magnetic separator, ingathatha indawo yenkqubo yokuqala yetanki yokuphelisa amanzi emzimbeni kunye nokwahlukana kwe-magnetic okubuthathaka ngokulandelelana. Kwinqanaba lokugaya, kwimeko yokuqinisekisa inqanaba le-tailings, yonyusa inqanaba lokugxila ngaphezulu kwama-2 ekhulwini amanqaku, ukuze kuncitshiswe ukusetyenziswa kwamandla kokugaya okulandelayo, kwaye kuqinisekiswe ukuba inqanaba lokugqibela lokudibanisa lifikelela ngaphezulu kwama-63%.
Kukho ii-JCTN1230 magnetic separator ezili-16 kwiindawo ezimbini zokucubungula iHami Bolun Mining Co., Ltd., kwaye isityalo ngasinye sokucubungula sisebenzisa ii-JCTN1230 magnetic separator ezisi-8 kwimisebenzi yokuphucula i-intanethi kwindawo. Isiphumo sokuphucula i-intanethi silungile, nto leyo eqatshelwe ngabathengi.
I-Subei Bolun Mining Co., Ltd. ineeseti ezisi-7 ze-JCTN1230 magnetic separators zemisebenzi yokuphucula. Isiphumo sokuphucula silungile, kwaye siye saqatshelwa ngabathengi.
Ityala 3: Isicelo in icoceke kakhulu igoqo lentsimbi
Ukwembiwa kwe-SINO e-Australia kungokwe-single magnetite, kwaye kusebenzisa inkqubo yokugaya enezigaba ezibini kunye nenkqubo yokwahlulahlula i-magnetic enezigaba ezintathu. Emva kokugaya okunezigaba ezibini, ubungakanani be-particle yeeminerali bumalunga ne-90% ye--500 mesh, sebenzisa i-JCTN1230 magnetic separator ukuze utshintshe i-CTB1230 magnetic separator ezimbini kwinkqubo yokuqala yomsebenzi wokukhetha. Inkqubo yayo yokuphucula iboniswe kumfanekiso.
Izalathisi zokuxhamla kwayo ziboniswe kwitheyibhile:
|
| Velisa | Ibanga le-TFe /% | Yima kancinci /% |
Ukubuyiselwa kweTFe | Amagqabaza | ||
|
JCTN1230 imagnethi yahlula | Gxila | 67.03 | 84.5 | 93.42 |
Ngexesha lovavanyo ixesha, i ixabiso eliphakathi kuphandwe amaxesha amaninzi. | ||
| Iintsila | 25.80 | 15.47 | 6.58 | ||||
| Ukutya | 60.65 | 100.00 | 100.00 | ||||
|
Ukusetyenziswa kwe ezimbini ze-CTB1230 imagnethi | Gxila | 66.05 | 98.13 | 99.25 | |||
| Iintsila | 26.53 | 1.87 | 0.75 | ||||
| Ukutya | 65.31 | 100.00 | 100.00 | ||||
| Gxila | 65.31 | 88.51 | 95.31 | ||||
| Iintsila | 24.75 | 11.49 | 4.69 | ||||
| Ukutya | 60.65 | 100.00 | 100.00 |
Ngokwedatha, kwi-SINO Mining, isahluli semagnethi se-JCTN esinye sithatha indawo yezahluli zemagnethi ze-CTB1230 ezimbini kwinkqubo yokuqala, kwaye sisenokufumana iimveliso ezifanelekileyo ezinomgangatho ophezulu kune-concentrate yokuqala, nto leyo ebonisa iingenelo ze-JCTN magnetic separator ekusebenziseni i-ore yesinyithi ecolekileyo kakhulu.
Iindidi zemveliso
-
Uthotho lwe-YCMW Medium Intensity Pulse Tailing Recl ...
-
Isihlukanisi se-Elutriation se-TCXJ Electromagnetic
-
Isihluzi seMagnetic seCFLJ Rare Earth Roller
-
Uthotho lwe-RCYPIISokuzicoca okusisigxina kweMagnetic I...
-
Isihluli seMagnetic esiHlaziyiweyo
-
Isisusi sesinyithi se-HCT esomileyo se-electromagnetic