I-JCTN iPhakamisa iBanga lokuGxininisa kunye nokuNciphisa iDregs Content Igubu elisiGxina isahluli seMagnetic
I-JCTN iPhakamisa iBanga lokuGxininisa kunye nokuNciphisa iDregs Content Igubu eliSisigxina lokwahlula iMagnetic ephuhliswe yinkampani yethu.Yamkela i-angle yokusonga enkulu ye-240 ° ~ 270 °, i-multi-pole kunye ne-magnetic pulsation structure edityaniswe namanzi amaninzi okuhlanjululwa kwamanzi, isixhobo sokugungxulwa okuphezulu kunye nefom entsha yetanki, inokunyusa ibakala lokugxila nge-2 ~ 10% xa kuthelekiswa nesiqhelo. abahluli bemagnethi ngaphandle kokunciphisa izinga lokubuyisela, ngaloo ndlela kusonjululwa ingxaki yokuba izahluli eziqhelekileyo zemagnethi zinzima ukuphucula amabakala okugxila okubangelwa yimagnethi agglomeration yobumdaka.
Imveliso ifake isicelo selungelo elilodwa lomenzi wechiza lasekhaya kunye namalungelo awodwa abenzi bokuqanjwa kwamazwe ngamazwe, kwaye yaphumelela uvandlakanyo lwemveliso yephondo kunye neyoMphathiswa ngoMeyi 30, 2015, ongowokuqala ekhaya naphesheya kunye nenqanaba eliphambili lamazwe ngamazwe.
Isicelo
Le mveliso ngumahluli omanzi wemagnethi eyenzelwe ukuhlanjululwa kunye nokucocwa kwe-ore magnetic.Ngokweemfuno zenkqubo, i-ore magnetic iyahlanjwa, ikhethwe kwaye ihlanjululwe, idilizwe kwaye igxininiswe.Isebenza: ukuhlenga-hlengiswa kunye nokuchithwa kweemveliso zomgangatho ophezulu emva kokusila okuphambili;ugxininiso lwamaminerali ngaphambi kokugaya okwesibini kunye nokucoca;Ukukhutshwa kwemagneti ngaphambi kokungena kwisihluzo esicokisekileyo kunye ne-desliming ngaphambi kokujikeleza umva;Lukhetho lokugqibela lwemagnetite.
UmGaqo wokuSebenza we-JCTN:
Emva kokuba i-ore slurry ifakwe kwisixhobo sokutyisa ityhubhu 1, ifakwe ngokuthe ngqo kwindawo yokuhlela izixhobo ngelaphu lohlobo lwe-gap.Iiminerali ezinozibuthe ezikuyo kuqala zenziwe ngemagnethi kwaye zibotshelelwe kwaye zalekwe, kwaye emva koko zibhengezwe ngokuthe ngqo kumphezulu wegubu 3 ngamandla asebenza ngamandla kazibuthe, kwaye ugxininiso lwemagnethi lukhutshwa kumphezulu wolwelo ngegubu elijikajikayo 3 , kwaye i-magnetic concentrate ihanjiswa phezulu.Ukwahlula kwamanzi kunye ne-ore kunokuqondwa kwinkqubo yokuhambisa, kwaye ukugxininiswa kunokunyuswa.Kwangaxeshanye, emva kokuba i-concentrate ihlulwe kumphezulu wolwelo, iyachatshazelwa yi-built-in evuselela intsimi yemagnethi kumphezulu we-drum 3 ukuqonda intshukumo yomatshini yokuphindaphinda i-agglomeration, ukusabalalisa, kunye nokudityaniswa kwamasuntswana ore., kwaye phantsi kokuhlanjululwa kwamanzi amanqanaba amaninzi okuhlanjululwa kwe-2, ukungcola okufana ne-silicon, isulfure, i-phosphorus kunye ne-aggregate embi kwi-concentrate inokuchetywa ngokufanelekileyo, ukwenzela ukuba ibakala lokugxila lingaphuculwa kangangoko kunokwenzeka.Ekugqibeleni, i-scraper ye-double-layer (I-Discharge device 4 kunye ne-scraper 5), ityetyiswe kwibhokisi ye-concentrate 6 ukuze igxininise;kunye neeminerali ezingezizo ezemagneti kunye nezinto eziphilayo ezibhityileyo ezinxulumeneyo, kunye nokuhamba kwentsimbi ekrwada, zingena kwindawo yokuphuma iintsalela zesi-7 emazantsi etanki yokuhlela ukuze zibe ziintsila okanye eziphakathi.
I-JCTN Magnetic Separator yePatent amanqaku okusungula:
◆ Indawo yokuQala yokuQala: Isixhobo samanzi sokuhlambela samanqanaba amaninzi
Umzimba wetanki uxhotyiswe ngezixhobo zokuhlambulula iitshaneli ezininzi, ezisebenzisa imilomo yentsimbi ecocekileyo ecwangciswe ngokukodwa ukuhlambulula ngokupheleleyo iiminerali kumphezulu wegubu, ukuze ukungcola okunje ngesilicon, isulfure, phosphorus kunye ne-aggregate engalunganga kwindawo yoxinaniso inokusebenza ngokufanelekileyo. ichetyiwe, ukuphucula ibakala lokugxininisa kangangoko kunokwenzeka.
◆ Inqaku leSibini lokuQala: Isakhiwo sokuhlanjululwa kwekhethini ephezulu
Umphezulu wetanki uxhotyiswe ngesakhiwo sokuhlanjululwa kwekhethini lamanzi, esinokuzisa ngokufanelekileyo isilicon, isulfure, iphosphorus kunye nezinye izinto ezingcolileyo kwi-magnetic agglomeration evulwe phantsi kwesenzo sesixhobo samanzi sokuhlambela samanqanaba amaninzi kunye nesixhobo sokuphazamiseka kwemagneti kunye ne-aggregate embi. ukuya kwiimbilini, kwaye inokunciphisa ukungcola kwindawo yokugxila.
◆ Inqaku leNtsha leSithathu: I-engile enkulu yokusongela i-multi-pole magnetic system structure
Ubume benkqubo yemagnethi ene-240 ° ~ 270 ° i-angle enkulu yokusonga kunye neepali zemagneti ezininzi zingenza iiminerali ziqengqeleke phezu komgqomo amaxesha amaninzi, kwaye zisuse ngempumelelo isilicon, isulfure, phosphorus, njl njl. ibakala lokugxila.
◆ Inqaku le-Innovation yesine: I-Magnetic pulsation magnetic circuit technology
Kukho isixhobo esishukumisayo samagnetic ngaphakathi kwesikhumba somgqomo, ukuze iiminerali ezincanyathiselwe kumphezulu wegubu zikwazi ukushukunyiswa ngokufanelekileyo, zidityaniswe nenkqubo yemagnethi ye-multi-pole ukuvelisa intsimi yamagnetic, ukuze iiminerali zidityaniswe ngokuphindaphindiweyo. kwaye isasazwe, kwaye ihlanjululwe ngamanzi ahlanjululwayo, Iyakwazi ukususa ngokufanelekileyo izinto ezinobungozi ezifana ne-silicon, isulfure, i-phosphorus, kunye ne-aggregate engafanelekanga kwi-concentrate, ngaloo ndlela iphucula ibakala lokugxila.
◆ Innovation Point yesihlanu: Ukuthwala ukhuseleko
Icala elingaphandle lesigqubuthelo sokugqibela se-aluminium lithatha i-groove ebanzi kunye noyilo lwesakhiwo kunye negumbi elifihliweyo ngaphakathi, elithintela i-slurry kwimveliso ekungeneni kwindawo edibeneyo ye-shaft end piece kwaye yomeleza ukutywinwa kwezixhobo.Isiphelo se-roller shaft sithatha indlela yokutywina edibeneyo ye-multi-groove labyrinth mechanical seal kunye ne-lip seal ring, ekhusela ukungcola ekungeneni kwi-shaft end kunye nokonakalisa ukuthwala.Kwaye kukho umkhono we-shaft kwi-non-drive end, enokuthintela ngokufanelekileyo umonakalo kwi-shaft xa ukuthwala konakalisiwe.
◆ Innovation Point Six: Isixhobo sokukhulula i-anhydrous ore
Ukwamkela i-double scraper ukukhupha i-mineral ukwenzela ukutyebisa i-concentrate kunye nokuphucula ukuxinana kwe-concentrate.I-scraper yenziwe ngezinto ezinqabileyo zokugqoka, ezinokwandisa ubomi benkonzo.
◆ INqanaba lokuQala leSixhenxe: Inkqubo yokugungxulwa kabini
Inkqubo yokuhlamba ilawula iipayipi ezi-8 zokucoca nge-valve yokulawula. Umbhobho oyintloko unokucoca umbhobho kunye nokucoca umbhobho we-Y ophindwe kabini, onokugcina i-nozzle kwi-bloch ixesha elide.
◆ Inqaku le-Innovation yesibhozo: Isixhobo sokutyisa
Isixhobo sokutya yibhokisi yokutya ityhubhu, exhunywe nge-flange, edibaniswe yi-2-4 flanges, ngesixhobo sokusabalalisa uhlobo lwe-gap kunye nesixhobo sokuphuphuma.ukufezekisa injongo yokusabalalisa ngokulinganayo izinto.Umbhobho wensimbi we-30mm ubukhulu obusezantsi buqinisekisa ukusetyenziswa kwexesha elide ngaphandle kokuguga.
◆ INqaku leThoba lokuTshintsha: Ukuhanjiswa
I-JCTN ye-magnetic separator ixhotyiswe ngesixhobo sokulawula isantya sokuguqulwa kwesantya, esinokuhlengahlengisa isantya sezixhobo ngokweempawu ze-ore kwi-site, ukuze kufezekiswe isalathisi esihambelanayo sokulungiswa kwamaminerali.
◆ INqaku lokuQala leShumi: Ibhokisi yoxinaniso ephezulu
Ibhokisi yoxinaniso ithatha isakhiwo esiphakamileyo, esinokuthi sithintele ngokufanelekileyo i-slurry ukuba ingatshizi, kwaye ishidi le-ceramic elingaguqukiyo lifakwe kwindawo ekulula ukuyinxiba ukwandisa ubomi benkonzo yebhokisi yoxinaniso.
IiParameters eziphambili zobuGcisa
| Umzekelo | Ubungakanani beGubu (D×L)(mm) | Ubuninziukuqaliswa ngemagnethiubunzulu begubu umphezulu (mT) | Umthamo(t/h) | Amandla(kW) | IngxolodB(A) | Ubunzima(Ikg) |
| JCTN1024 | 1050X2400 |
Ngoku ka iminerali (100-600) | 25-50 | 11 |
≤ 75 | 5250 |
| JCTN1030 | 1050X3000 | 30-60 | 11 | 6700 | ||
| JCTN1224 | 1200X2400 | 40-70 | 15 | 7200 | ||
| JCTN1230 | 1200X3000 | 50-80 | 15 | 10000 | ||
| JCTN1236 | 1200X3600 | 60-90 | 22 | 14000 | ||
| JCTN1240 | 1200X4000 | 75-110 | 22 | 16000 | ||
| JCTN1245 | 1200X4500 | 85-120 | 22 | 19000 | ||
| JCTN1530 | 1500X3000 | 70-100 | 22 | 19500 | ||
| JCTN1540 | 1500X4000 | 90-130 | 30 | |||
| JCTN1545 | 1500X4500 | 100-150 | 30 | 22000 | ||
| JCTN1550 | 1500X5000 | 120-160 | 30 | 24500 |
Qaphela: Nceda unikeze iisampulu zentsimbi ekrwada ekukhethweni kwesixhobo, ukuze kubonwe ezona parameters zokwahlula ngemagnethi yovavanyo lokwahlula.
Iinguqu ezintandathu ezitsha kwinkqubo yokufumana inzuzo
I-JCTN Magnetic Separator sisakhiwo semagnethi esine-engile yokusonga enkulu kunye neepali zemagnethi ezininzi.Idityaniswe nesixhobo esishukumisayo samagnetic, isixhobo samanzi okuhlamba, kunye nesixhobo sokuhambisa esixhotyiswe ngesantya sokuguqulwa kwesantya, ukulawulwa kwe-JCTN Magnetic Separator kuyaphuculwa, ngokweempawu ezithile ze-ore, hlengahlengisa iiparamitha zokusebenza zesixhobo ukuhlangabezana neemfuno zenkqubo eyahlukileyo. izikhundla zezalathi zokusetyenzwa kwezimbiwa.Kwinkqubo yoncedo, inokuqonda:
1) Fumana ugxininiso olufanelekileyo kwangaphambili emva kwenqanaba lokuqala lokugaya, ukuze uqonde "Yifumane kwangoko";2) Yandisa isantya se-scrap phambi kokugaya, kwaye uqaphele "Yiphose kwangoko";
3) Inkqubo yemagnetic yonke ithatha indawo yenkqubo yokuguqula umva ukufezekisa "Fumana ngaphezulu";I-4) Isahluli esinye semagnethi se-JCTN sithatha indawo yezahluli ezininzi zemveli zemagnethi;
5) Tshintsha izixhobo zokukhetha zemveli;
6) Ukusetyenziswa kwi-iron ore ye-ultra-fine.
Sebenzisa Case Of
Ityala 1 : Ukusetyenziswa kwe-JCTN Ukwahlula kweMagneticokanye kwi Benxi Dongfangsanjiazi Ukwembiwa kwemigodi Ishishini
Inqanaba lokuqala le-JCTN1245 i-separator magnetic yondliwa ngokugqithiswa kwenqanaba lokuqala le-cyclone, kunye ne-fineness yokugaya i-200 mesh, ibalwa kwi-80%.Idatha yokusetyenziswa kwentsimi yenqanaba elinye le-JCTN1245 umazibuthe isahluli siboniswe kwiThebhile 1.
| imveliso | IBanga leTFe /% | Yima kancinci /% | UBuyiselo lwe-TFe /% | MFe/% |
| Gxila | 48.45 | 46.28 | 81.54 |
|
| Iintsila | 9.45 | 53.72 | 19.01 |
0.30 |
| Ukutya | 27.50 | 100.00 | 100.00 |
|
Itheyibhile 1 Idatha yendawo ye-JCTN1245 isahluli somagnetic
Inokubonwa kwitheyibhile engentla ukuba inqanaba lokuqala lithatha i-JCTN1245 i-separator magnetic, kwaye i-fineness yi-200 mesh, ibalwa kwi-80%.ibakala ekrwada ekrwada lonyuswe ukusuka kwi-27.50% ukuya kwibakala lokugxila kuma-48.45%, iintsalela zentsimbi enozibuthe zaziyi-0.30%, kunye neentsalela zentsimbi enozibuthe zazingaphantsi kwe-1.00% ekuphenduleni iimfuno zabathengi.
Iyonke iiseti ezili-10 ze-JCTN1245 zezahluli zozibuthe zisetyenziselwa ukuhlela imisebenzi kwinqanaba lokuqala lesiza.Ukwahlulwa kwesi sixhobo akuphuculi nje kuphela ibakala lokugxila, kodwa kwakhona kuphosa ngaphandle uninzi lweentsila, kunciphisa ubungakanani bokusila kwinqanaba lesibini, kwaye konga ukusetyenziswa kwamandla, ukusetyenziswa kwendawo kulungile kwaye kuzuze indumiso evela. abathengi.
|
Imveliso |
iBanga leTFe/% | Yima kancinci /% | UBuyiselo lwe-TFe /% |
MFe/% |
| Gxila | 63.83 | 79.01 | 95.79 |
|
| Iintsila | 10.57 | 20.99 | 4.21 | 0.60 |
| Ukutya | 52.65 | 100.00 | 100.00 |
|
Itheyibhile 2 Idatha yommandla wesibini-inqanaba le-JCTN1245 isahluli samagnetic
Inokubonwa kule theyibhile ingasentla ukuba inqanaba yesibini wamkela JCTN1245 umahluli kazibuthe, kunye nokucoleka yi -400 umnatha, accounting 90%, ibakala ekrwada ekrwada yanyuswa ukusuka 52.65% ukugxila kwibakala 63.83%, iitailings intsimbi magnetic yaba 0.60%.kunye nee-tailings magnetic iron yayingaphantsi kwe-1.00% ekuphenduleni iimfuno zabathengi.
Itotali ye-10 JCTN1245 izahluli ezinozibuthe zisetyenziswa kwinqanaba lesibini lesiza kwimisebenzi yokwahlula.Ngokuhlukana kwesi sixhobo, ibakala le-ore yoxinaniso efunwa ngumthengi liphakathi kwe-61.00% kunye ne-65.00%, kwaye i-iron magnetic of tailings ingaphantsi kwe-1.00%.Ukuthelekisa ukusetyenziswa kwezahluli kuthotho, umcolisi omnye kunye ne-slag-removing separator inokutshintsha i-separators ezimbini eziqhelekileyo zemagnethi, ukunciphisa indawo yomgangatho kunye neendleko zokusebenza.
Ityala lesi-2: Ukusetyenziswa kwe-JCTN umahluli Magnetic e Xigang Bolun Ukwembiwa kwemigodi
I-ores ye-Hami Bolun Mining kunye ne-Subei Bolun Mining zonke ziyi-magnetite eziphambili.Inkqubo yantlandlolo kwisiza yamkela imigangatho emithathu yokusila, ukuhlelwa kwesikrini kakuhle-inqanaba lesithathu le-desliming-inqanaba lesithathu-inqanaba elibuthathaka lenkqubo yokwahlulwa kwemagnetic, kwaye ibakala lokugqibela lokugxila lifikelela ngaphezulu kwama-63%;Emva kokwamkela isahluli samagnetic se-JCTN, sinokuthatha indawo yenkqubo yokuqala yetanki yokuphelelwa ngamanzi emzimbeni kunye nokwahlukana okubuthathaka kwamagnetic kuthotho.Kwinqanaba lokugrumba, kwimeko yokuqinisekisa ibakala le-tailings, ukwandisa ibakala lokugxila ngamanqaku angaphezu kwe-2 ekhulwini, ukuze kuncitshiswe ukusetyenziswa kwamandla okusila okulandelayo, kwaye uqinisekise ukuba ibakala lokugqibela lokugxila lifikelela ngaphezu kwe-63% .
Kukho i-16 JCTN1230 i-separators magnetic kwi-processing processing two plant of Hami Bolun Mining Co., Ltd., kwaye iplanti nganye yokucubungula isebenzisa i-8 JCTN1230 i-separators magnetic kwi-site beneficiation operations.Impembelelo ye-beneficiation ilungile, eye yaqatshelwa ngabathengi.
I-Subei Bolun Mining Co., Ltd. ineeseti ezi-7 ze-JCTN1230 zezahluli zemagneti kwimisebenzi yokuzuza.I-beneficiation effect ilungile, kwaye iye yamkelwa ngabathengi.
Ityala lesi-3: Isicelo in intle kakhulu igoqo lentsimbi
I-SINO Mining e-Australia yeyemagnetite enye, kwaye ithatha inqanaba ezibini lokusila kunye nenqanaba lesithathu lenkqubo yokwahlukana yemagnetic.Emva kokusila kwamanqanaba amabini, ubukhulu be-particle yamaminerali malunga ne-90% ye-500 mesh, sebenzisa i-JCTN1230 i-separator magnetic ukuba ithathe indawo ye-CTB1230 ehlukanisa i-magnetic separators kwinkqubo yokuqala yokukhetha umsebenzi.Inkqubo yokuzuza kwayo iboniswe kumzobo.
Izalathi zayo zokuxhamla zibonisiwe kwitheyibhile:
|
| Velisa | IBanga leTFe /% | Yima kancinci /% |
TFe yoBuyiselo | Amagqabantshintshi | ||
|
JCTN1230 kazibuthe separato | Gxila | 67.03 | 84.5 | 93.42 |
Ngexesha lovavanyo ixesha, i ixabiso eliphakathi kwaphandwa amaxesha amaninzi. | ||
| Iintsila | 25.80 | 15.47 | 6.58 | ||||
| Ukutya | 60.65 | 100.00 | 100.00 | ||||
|
Ukusetyenziswa kwe ezimbini CTB1230 kazibuthe | Gxila | 66.05 | 98.13 | 99.25 | |||
| Iintsila | 26.53 | 1.87 | 0.75 | ||||
| Ukutya | 65.31 | 100.00 | 100.00 | ||||
| Gxila | 65.31 | 88.51 | 95.31 | ||||
| Iintsila | 24.75 | 11.49 | 4.69 | ||||
| Ukutya | 60.65 | 100.00 | 100.00 |
Ngokwedatha, kwiMigodi ye-SINO, isahluli esinye semagnethi se-JCTN sithatha indawo ye-CTB1230 yahlulahluli kazibuthe kwinkqubo yokuqala, kwaye isenokufumana iimveliso ezifanelekileyo kunye nenqanaba eliphezulu kunogxininiso lwangaphambili, olubonisa iingenelo ze-JCTN isahluli sombane ukusetyenziswa komgubo ocolekileyo wodidi lwentsimbi yentsimbi.
