I-JCTN iPhakamisa iBanga lokuGxininisa kunye nokuNciphisa iDregs Content Igubu elisiGxina isahluli seMagnetic

I-JCTN iPhakamisa iBanga lokuGxina kunye nokuNciphisa iDregs Content Igubu elisiGxina isahluli seMagnetic esibonakalayo

Inkcazelo emfutshane:

Iinkcukacha zeMveliso

Iithegi zeMveliso

I-JCTN iPhakamisa iBanga lokuGxininisa kunye nokuNciphisa iDregs Content Igubu eliSisigxina lokwahlula iMagnetic ephuhliswe yinkampani yethu. Yamkela i-angle yokusonga enkulu ye-240 ° ~ 270 °, i-multi-pole kunye ne-magnetic pulsation structure edityaniswe namanzi amaninzi okuhlanjululwa kwamanzi, isixhobo sokugungxulwa okuphezulu kunye nefom entsha yetanki, inokunyusa ibakala lokugxila nge-2 ~ 10% xa kuthelekiswa nesiqhelo. abahluli bemagnethi ngaphandle kokunciphisa izinga lokubuyisela, ngaloo ndlela kusonjululwa ingxaki yokuba izahluli eziqhelekileyo zemagnethi zinzima ukuphucula amabakala okugxila okubangelwa yimagnethi agglomeration yobumdaka.

Imveliso ifake isicelo selungelo elilodwa lomenzi wechiza lasekhaya kunye namalungelo awodwa abenzi bokuqanjwa kwamazwe ngamazwe, kwaye yaphumelela uvandlakanyo lwemveliso yephondo kunye neyoMphathiswa ngoMeyi 30, 2015, ongowokuqala ekhaya naphesheya kunye nenqanaba eliphambili lamazwe ngamazwe.

Isicelo

Le mveliso ngumahluli omanzi wemagnethi eyenzelwe ukuhlanjululwa kunye nokucocwa kwe-ore magnetic. Ngokweemfuno zenkqubo, i-ore magnetic iyahlanjwa, ikhethwe kwaye ihlanjululwe, idilizwe kwaye igxininiswe. Isebenza: ukuhlenga-hlengiswa kunye nokuchithwa kweemveliso zomgangatho ophezulu emva kokusila okuphambili; ukuxinwa kweeminerali ngaphambi kokugaya okwesibini kunye nokucoca; Ukukhutshwa kwemagneti ngaphambi kokungena kwisihlunu esicokisekileyo kunye ne-desliming ngaphambi kokujikeleza umva; Lukhetho lokugqibela lwemagnetite.

UmGaqo wokuSebenza we-JCTN:

Emva kokuba i-ore slurry ifakwe kwisixhobo sokutyisa ityhubhu 1, ifakwe ngokuthe ngqo kwindawo yokuhlela izixhobo ngelaphu lohlobo lwe-gap. Iiminerali ezinozibuthe ezikuyo kuqala zenziwe ngemagnethi kwaye zibotshelelwe kwaye zalekwe, kwaye emva koko zibhengezwe ngokuthe ngqo kumphezulu wegubu 3 ngamandla asebenza ngamandla kazibuthe, kwaye ugxininiso lwemagnethi lukhutshwa kumphezulu wolwelo ngegubu elijikajikayo 3 , kwaye i-magnetic concentrate ihanjiswa phezulu. Ukwahlula kwamanzi kunye ne-ore kunokuqondwa kwinkqubo yokuhambisa, kwaye ukugxininiswa kunokunyuswa. Kwangaxeshanye, emva kokuba i-concentrate ihlulwe kumphezulu wolwelo, iyachatshazelwa yi-built-in evuselela intsimi yemagnethi kumphezulu we-drum 3 ukuqonda intshukumo yomatshini yokuphindaphinda i-agglomeration, ukusabalalisa, kunye nokudityaniswa kwamasuntswana ore. , kwaye phantsi kokuhlanjululwa kwamanzi amanqanaba amaninzi okuhlanjululwa kwe-2, ukungcola okufana ne-silicon, isulfure, i-phosphorus kunye ne-aggregate embi kwi-concentrate inokuchetywa ngokufanelekileyo, ukwenzela ukuba ibakala lokugxila lingaphuculwa kangangoko kunokwenzeka. Ekugqibeleni, i-scraper ye-double-layer (I-Discharge device 4 kunye ne-scraper 5), ityetyiswe kwibhokisi ye-concentrate 6 ukuze igxininise; kunye neeminerali ezingezizo ezemagneti kunye nezinto eziphilayo ezibhityileyo ezinxulumeneyo, kunye nokuhamba kwentsimbi ekrwada, zingena kwindawo yokuphuma iintsalela zesi-7 emazantsi etanki yokuhlela ukuze zibe ziintsila okanye eziphakathi.

I-JCTN Magnetic Separator yePatent amanqaku okusungula:

◆ Indawo yokuQala yokuQala: Isixhobo samanzi sokuhlambela samanqanaba amaninzi

Umzimba wetanki uxhotyiswe ngezixhobo zokuhlambulula iitshaneli ezininzi, ezisebenzisa imilomo yentsimbi ecocekileyo ecwangciswe ngokukodwa ukuhlambulula ngokupheleleyo iiminerali kumphezulu wegubu, ukuze ukungcola okunje ngesilicon, isulfure, phosphorus kunye ne-aggregate engalunganga kwindawo yoxinaniso inokusebenza ngokufanelekileyo. ichetyiwe, ukuphucula ibakala lokugxininisa kangangoko kunokwenzeka.

◆ Inqaku leSibini: Isakhiwo sokuhlanjululwa kwekhethini ephezulu

Umphezulu wetanki uxhotyiswe ngesakhiwo sokuhlanjululwa kwekhethini lamanzi, esinokuzisa ngokufanelekileyo isilicon, isulfure, iphosphorus kunye nezinye izinto ezingcolileyo kwi-magnetic agglomeration evulwe phantsi kwesenzo sesixhobo samanzi sokuhlambela samanqanaba amaninzi kunye nesixhobo sokuphazamiseka kwemagneti kunye ne-aggregate embi. ukuya kwiimbilini, kwaye inokunciphisa ukungcola kwi-concentrate.

◆ Inqaku leNtsha leSithathu: I-engile enkulu yokusongela i-multi-pole magnetic system structure

Ubume benkqubo yemagnethi ene-240 ° ~ 270 ° i-angle enkulu yokusonga kunye neepali zemagneti ezininzi zingenza iiminerali ziqengqeleke phezu komgqomo amaxesha amaninzi, kwaye zisuse ngempumelelo isilicon, isulfure, phosphorus, njl njl. ibakala lokugxila.

◆ Inqaku le-Innovation yesine: I-Magnetic pulsation magnetic circuit technology

Kukho isixhobo esishukumisayo samagnetic ngaphakathi kwesikhumba somgqomo, ukuze iiminerali ezincanyathiselwe kumphezulu wegubu zikwazi ukushukunyiswa ngokufanelekileyo, zidityaniswe nenkqubo yemagnethi ye-multi-pole ukuvelisa intsimi yamagnetic, ukuze iiminerali zidityaniswe ngokuphindaphindiweyo. kwaye isasazwe, kwaye ihlanjululwe ngamanzi ahlanjululwayo, Iyakwazi ukususa ngokufanelekileyo izinto ezinobungozi ezifana ne-silicon, isulfure, i-phosphorus, kunye ne-aggregate engafanelekanga kwi-concentrate, ngaloo ndlela iphucula ibakala lokugxila.

◆ Innovation Point yesihlanu: Ukuthwala ukhuseleko

Icala elingaphandle lesigqubuthelo sokugqibela se-aluminium lithatha i-groove ebanzi kunye noyilo lwesakhiwo kunye negumbi elifihliweyo ngaphakathi, elithintela i-slurry kwimveliso ekungeneni kwindawo edibeneyo ye-shaft end piece kwaye yomeleza ukutywinwa kwezixhobo. Isiphelo se-roller shaft sithatha indlela yokutywina edibeneyo ye-multi-groove labyrinth mechanical seal kunye ne-lip seal ring, ekhusela ukungcola ekungeneni kwi-shaft end kunye nokonakalisa ukuthwala. Kwaye kukho umkhono we-shaft kwi-non-drive end, enokuthintela ngokufanelekileyo umonakalo kwi-shaft xa ukuthwala konakalisiwe.

◆ Innovation Point Six: Isixhobo sokukhulula i-anhydrous ore

Ukwamkela i-double scraper ukukhupha i-mineral ukwenzela ukutyebisa i-concentrate kunye nokuphucula ukuxinana kwe-concentrate.I-scraper yenziwe ngezinto ezinqabileyo zokugqoka, ezinokwandisa ubomi benkonzo.

◆ INqanaba lokuQala leSixhenxe: Inkqubo yokugungxulwa kabini

Inkqubo yokuhlamba ilawula iipayipi ezi-8 zokucoca nge-valve yokulawula. Umbhobho oyintloko unokucoca umbhobho kunye nokucoca umbhobho we-Y ophindwe kabini, onokugcina i-nozzle kwi-bloch ixesha elide.

◆ Inqaku le-Innovation yesibhozo: Isixhobo sokutyisa

Isixhobo sokutya yibhokisi yokutya ityhubhu, exhunywe nge-flange, edibaniswe yi-2-4 flanges, ngesixhobo sokusabalalisa uhlobo lwe-gap kunye nesixhobo sokuphuphuma. ukufezekisa injongo yokusabalalisa ngokulinganayo izinto. Umbhobho wensimbi we-30mm ubukhulu obusezantsi buqinisekisa ukusetyenziswa kwexesha elide ngaphandle kokuguga.

◆ INqaku leThoba lokuTshintsha: Ukuhanjiswa

I-JCTN ye-magnetic separator ixhotyiswe ngesixhobo sokulawula isantya sokuguqulwa kwesantya, esinokuhlengahlengisa isantya sezixhobo ngokweempawu ze-ore kwi-site, ukuze kufezekiswe isalathisi esihambelanayo sokulungiswa kwamaminerali.

◆ INqaku lokuQala leShumi: Ibhokisi yoxinaniso ephezulu

Ibhokisi yoxinaniso ithatha isakhiwo esiphakamileyo, esinokuthi sithintele ngokufanelekileyo i-slurry ukuba ingatshizi, kwaye ishidi le-ceramic elingaguqukiyo lifakwe kwindawo ekulula ukuyinxiba ukwandisa ubomi benkonzo yebhokisi yoxinaniso.

IiParameters eziphambili zobuGcisa

Umzekelo	Ubungakanani beGubu (D×L)(mm)	Ubuninziukuqaliswa ngemagnethiubunzulu begubu umphezulu (mT)	Umthamo(t/h)	Amandla(kW)	IngxolodB(A)	Ubunzima(Ikg)
JCTN1024	1050X2400	Ngoku ka iminerali (100-600)	25-50	11	≤ 75	5250
JCTN1030	1050X3000		30-60	11		6700
JCTN1224	1200X2400		40-70	15		7200
JCTN1230	1200X3000		50-80	15		10000
JCTN1236	1200X3600		60-90	22		14000
JCTN1240	1200X4000		75-110	22		16000
JCTN1245	1200X4500		85-120	22		19000
JCTN1530	1500X3000		70-100	22		19500
JCTN1540	1500X4000		90-130	30		19500
JCTN1545	1500X4500		100-150	30		22000
JCTN1550	1500X5000		120-160	30		24500

Qaphela: Nceda unikeze iisampulu zentsimbi ekrwada ekukhethweni kwesixhobo, ukuze kubonwe ezona parameters zokwahlula ngemagnethi yovavanyo lokwahlula.

Iinguqu ezintandathu ezitsha kwinkqubo yokufumana inzuzo

I-JCTN Magnetic Separator sisakhiwo semagnethi esine-engile yokusonga enkulu kunye neepali zemagnethi ezininzi. Idityaniswe nesixhobo esishukumisayo samagnetic, isixhobo samanzi okuhlamba, kunye nesixhobo sokuhambisa esixhotyiswe ngesantya sokuguqulwa kwesantya, ukulawulwa kwe-JCTN Magnetic Separator kuyaphuculwa, ngokweempawu ezithile ze-ore, hlengahlengisa iiparamitha zokusebenza zesixhobo ukuhlangabezana neemfuno zenkqubo eyahlukileyo. izikhundla zezalathi zokusetyenzwa kwezimbiwa. Kwinkqubo yoncedo, inokuqonda:

1) Fumana ugxininiso olufanelekileyo kwangaphambili emva kwenqanaba lokuqala lokugaya, ukuze uqonde "Yifumane kwangoko"; 2) Yandisa isantya se-scrap phambi kokugaya, kwaye uqaphele "Yiphose kwangoko";

3) Inkqubo yemagnetic yonke ithatha indawo yenkqubo yokubuyisela umva ukufezekisa "Fumana ngaphezulu"; I-4) Isahluli esinye semagnethi se-JCTN sithatha indawo yezahluli ezininzi zemveli zemagnethi;

5) Tshintsha izixhobo zokukhetha zemveli;

6) Ukusetyenziswa kwi-iron ore ye-ultra-fine.

Sebenzisa Case Of

Ityala 1 : Ukusetyenziswa kwe-JCTN Ukwahlula kweMagneticokanye kwi Benxi Dongfangsanjiazi Ukwembiwa kwemigodi Ishishini

Inqanaba lokuqala le-JCTN1245 i-separator magnetic yondliwa ngokugqithiswa kwenqanaba lokuqala le-cyclone, kunye ne-fineness yokugaya i-200 mesh, ibalwa kwi-80%. Idatha yokusetyenziswa kwentsimi yenqanaba elinye le-JCTN1245 umazibuthe isahluli siboniswe kwiThebhile 1.

imveliso	IBanga leTFe /%	Yima kancinci /%	UBuyiselo lwe-TFe /%	MFe/%
Gxila	48.45	46.28	81.54
Iintsila	9.45	53.72	19.01	0.30
Ukutya	27.50	100.00	100.00

Itheyibhile 1 Idatha yendawo ye-JCTN1245 isahluli somagnetic

Inokubonwa kwitheyibhile engentla ukuba inqanaba lokuqala lithatha i-JCTN1245 i-separator magnetic, kwaye i-fineness yi-200 mesh, ibalwa kwi-80%. ibakala ekrwada ekrwada lonyuswe ukusuka kwi-27.50% ukuya kwibakala lokugxila kuma-48.45%, iintsalela zentsimbi enozibuthe zaziyi-0.30%, kunye neentsalela zentsimbi enozibuthe zazingaphantsi kwe-1.00% ekuphenduleni iimfuno zabathengi.

Iyonke iiseti ezili-10 ze-JCTN1245 zezahluli zozibuthe zisetyenziselwa ukuhlela imisebenzi kwinqanaba lokuqala lesiza. Ukwahlulwa kwesi sixhobo akuphuculi nje kuphela ibakala lokugxila, kodwa kwakhona kuphosa ngaphandle uninzi lweentsila, kunciphisa ubungakanani bokusila kwinqanaba lesibini, kwaye konga ukusetyenziswa kwamandla, ukusetyenziswa kwendawo kulungile kwaye kuzuze indumiso evela. abathengi.

Imveliso	iBanga leTFe/%	Yima kancinci /%	UBuyiselo lwe-TFe /%	MFe/%
Gxila	63.83	79.01	95.79
Iintsila	10.57	20.99	4.21	0.60
Ukutya	52.65	100.00	100.00

Itheyibhile 2 Idatha yommandla wesibini-inqanaba le-JCTN1245 isahluli samagnetic

Inokubonwa kule theyibhile ingasentla ukuba inqanaba yesibini wamkela JCTN1245 umahluli kazibuthe, kunye nokucoleka yi -400 umnatha, accounting 90%, ibakala ekrwada ekrwada yanyuswa ukusuka 52.65% ukugxila kwibakala 63.83%, iitailings intsimbi magnetic yaba 0.60%. kunye nee-tailings magnetic iron yayingaphantsi kwe-1.00% ekuphenduleni iimfuno zabathengi.

Itotali ye-10 JCTN1245 izahluli ezinozibuthe zisetyenziswa kwinqanaba lesibini lesiza kwimisebenzi yokwahlula. Ngokuhlukana kwesi sixhobo, ibakala le-ore yoxinaniso efunwa ngumthengi liphakathi kwe-61.00% kunye ne-65.00%, kwaye i-iron magnetic of tailings ingaphantsi kwe-1.00%. Ukuthelekisa ukusetyenziswa kwezahluli kuthotho, umcolisi omnye kunye ne-slag-removing separator inokutshintsha i-separators ezimbini eziqhelekileyo zemagnethi, ukunciphisa indawo yomgangatho kunye neendleko zokusebenza.

Ityala le-2: Ukusetyenziswa kwe-JCTN umahluli Magnetic e Xigang Bolun Ukwembiwa kwemigodi

I-ores ye-Hami Bolun Mining kunye ne-Subei Bolun Mining zonke ziyi-magnetite eziphambili. Inkqubo yantlandlolo kwisiza yamkela imigangatho emithathu yokusila, ukuhlelwa kwesikrini kakuhle-inqanaba lesithathu le-desliming-inqanaba lesithathu-inqanaba elibuthathaka lenkqubo yokwahlulwa kwemagnetic, kwaye ibakala lokugqibela lokugxila lifikelela ngaphezulu kwama-63%; Emva kokwamkela isahluli samagnetic se-JCTN, sinokuthatha indawo yenkqubo yokuqala yetanki yokuphelelwa ngamanzi emzimbeni kunye nokwahlukana okubuthathaka kwamagnetic kuthotho. Kwinqanaba lokugrumba, kwimeko yokuqinisekisa ibakala le-tailings, ukwandisa ibakala lokugxila ngamanqaku angaphezu kwe-2 ekhulwini, ukuze kuncitshiswe ukusetyenziswa kwamandla okusila okulandelayo, kwaye uqinisekise ukuba ibakala lokugqibela lokugxila lifikelela ngaphezu kwe-63% .

Kukho i-16 JCTN1230 i-separators magnetic kwi-processing processing two plant of Hami Bolun Mining Co., Ltd., kwaye iplanti nganye yokucubungula isebenzisa i-8 JCTN1230 i-separators magnetic kwi-site beneficiation operations.Impembelelo ye-beneficiation ilungile, eye yaqatshelwa ngabathengi.

I-Subei Bolun Mining Co., Ltd. ineeseti ezi-7 ze-JCTN1230 zezahluli zemagneti kwimisebenzi yokuzuza. I-beneficiation effect ilungile, kwaye iye yamkelwa ngabathengi.

Ityala lesi-3: Isicelo in igqibelele igoqo lentsimbi

I-SINO Mining e-Australia yeyemagnetite enye, kwaye ithatha inqanaba ezibini lokusila kunye nenqanaba lesithathu lenkqubo yokwahlukana yemagnetic. Emva kokusila kwamanqanaba amabini, ubukhulu be-particle yamaminerali malunga ne-90% ye-500 mesh, sebenzisa i-JCTN1230 i-separator magnetic ukuba ithathe indawo ye-CTB1230 ehlukanisa i-magnetic separators kwinkqubo yokuqala yokukhetha umsebenzi. Inkqubo yokuzuza kwayo iboniswe kumzobo.

Izalathi zayo zokuxhamla zibonisiwe kwitheyibhile:

Velisa

IBanga leTFe /%

Yima kancinci /%

TFe yoBuyiselo

Amagqabantshintshi

JCTN1230

kazibuthe

separato

Gxila

67.03

84.5

93.42

Ngexesha lovavanyo

ixesha, i

ixabiso eliphakathi

kwaphandwa

amaxesha amaninzi.

Iintsila

25.80

15.47

6.58

Ukutya

60.65

100.00

Ukusetyenziswa kwe

ezimbini CTB1230

kazibuthe

Gxila

66.05

98.13

99.25

Iintsila

26.53

1.87

0.75

Ukutya

65.31

100.00

Gxila

65.31

88.51

95.31

Iintsila

24.75

11.49

4.69

Ukutya

60.65

100.00

Ngokwedatha, kwiMigodi ye-SINO, isahluli esinye semagnethi se-JCTN sithatha indawo ye-CTB1230 yahlulahluli kazibuthe kwinkqubo yokuqala, kwaye isenokufumana iimveliso ezifanelekileyo kunye nenqanaba eliphezulu kunogxininiso lwangaphambili, olubonisa iingenelo ze-JCTN isahluli sombane ukusetyenziswa komgubo ocolekileyo wodidi lwentsimbi yentsimbi.

Ngaphambili: Series RCSC Superconducting Iron Separator

Okulandelayo: TCXJ Electromagnetic Elutriation Separator